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    • 专利摘要:
    For a DC / DC converter with high dynamics and high voltage ratios is provided that in the DC / DC converter (1) a capacitor series circuit (2) of at least three capacitors (C1, C2, C3) is provided, wherein a first capacitor (C1) and middle third capacitor (C3) of the series capacitor circuit (2) is part of a first inverter (7) and a second capacitor (C2) and the middle third capacitor (C2) of the series capacitor circuit (2) part of a second inverting converter (8) and that the first DC voltage (UIN) is applied to the capacitor series circuit (2) and the second DC voltage (UOUT) is applied to the common third capacitor (C3) of the first and second inverter (7, 8).
    公开号:AT516214A1
    申请号:T50627/2014
    申请日:2014-09-10
    公开日:2016-03-15
    发明作者:Andreas Schmalnauer；Thomas Krösswang-Ridler
    申请人:Fronius Int Gmbh；
    IPC主号:
    专利说明:

    DC / DC converter
    The subject invention relates to a DC / DC converter for converting a first DC voltage into a second DC voltage and a method for controlling such a DC / DC converter.
    In many applications, it is necessary to have a high DC voltage, e.g. a voltage of 330V to 1000V, in a much smaller DC voltage, e.g. a voltage of 40V to 60V, ie a voltage which is smaller by a factor in the range of 10, to convert. In bidirectional DC-DC converters (DC / DC converters) accordingly also vice versa. This occurs, for example, in battery charging stations, where several battery chargers are applied to a common DC intermediate circuit with a high DC voltage and are supplied by the DC link or supply electrical energy to the DC link. These requirements are very difficult to realize with today's technology on semiconductor switches, such as a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) or IGBT (Insulated Gate Bipolar Transistor), as used in DC / DC converters.
    As is known, the line resistance of a MOSFET increases with increasing voltage resistance and thus also the line losses. At such high required voltages or. concomitant high withstand voltage would result in costly Stan dard MOSFETs significant line losses and thus significant loss of efficiency. In addition, complex cooling concepts would have to be implemented in order to dissipate the losses and to prevent overheating of the power electronics. Thus, no standard MOSFETs can be used with these requirements. Cost-effective standard IGBTs are also eliminated here, since the high turn-off losses of the IGBTs can not be eliminated, even without the use of soft switching concepts, such as e.g. Zero Voltage Switching (ZVS) or Zero Current Switching (ZCS). A DC / DC converter for these requirements would be technically realizable with SiC (silicon carbide) MOSFETs, which however are very expensive and are therefore out of the question for most applications.
    Likewise, in many applications it is required that with the DC / DC converter, short reaction times, e.g. in the range of 10ms, for extreme load jumps must be possible. That is, the DC / DC converter can realize a large current jump within the reaction time. In the case of a battery charger, this occurs, for example, when switching from charging at maximum power to discharging at maximum power, as may occur, for example, in emergency power systems. Similar load jumps can also occur when connecting or disconnecting electrical loads of the battery system. However, the required voltage ranges necessitate corresponding dimensioning of the passive electrical components of the DC / DC converter, in particular of the capacitors and coils. However, due to the resulting inductance values and capacitance values of the installed coils and capacitors, a high time constant τ of the electrical results Sys¬tems (τ = VLC), which limits the possible reaction time of the DC / DC converter.
    From "A Non-isolated DC-DC Converter with Intercell Transformer for Buck-type or Boost-type Application Requiring High Voltage Ratio and High Efficiency", N. Videau, et al., PCIMEurope 2013, 14-16 May, Nuremberg, S 1452-1459, ISBN 973-3-8007-3505-1, a solution is described for the above problems. The high voltage ratio DC / DC converter described therein consists of two bidirectional synchronous converters in Buck topology. By stacking a first synchronous converter on a zwe¬, mirrored synchronous converter, a common output of the two synchronous converter can be used in parallel. This makes it possible to realize on the output side a current doubling of the coil currents, since the coil current in a synchronous converter is part of the output current at all times. The direct power transfer of the synchronous converter supplies power to the output both during the magnetization phase of the coil and during the demagnetization phase. A disadvantage, however, proves this arrangement with respect to the input of the DC / DC converter. Synchronous converters have the well-known property that the input and output voltages have the same sign. The input of the DC / DC converter is thus composed of the two inputs of the stacked synchronous converter, which are connected together by the common output. However, in this arrangement, the output has an inverse polarity, as a result of which the positive input current has a negative effect on the output side. In normal operation, this negative component is completely compensated by the coil currents and reduces the output current by the relatively low input current. However, this circumstance is disadvantageous in the case of dynamic effects and surges, which leads to high capacitor currents and manifests itself in a clear, output-side voltage dip. In addition, due to the topology of the DC / DC converter operation, more than half of the input voltage (specifically half of input voltage + output voltage) is applied to the capacitors of the DC / DC converter during operation of the DC / DC converter. Thus, the two capacitors must also have a corresponding dielectric strength. At high input voltages (> 1000V), however, this can become problematic since e.g. For electrolytic capacitors, the voltage resistance is limited to 500V due to the technology. Therefore, such a DC / DC converter can not be realized at all for large input voltages with electrolytic capacitors.
    It is therefore an object of the subject invention to provide a DC / DC converter which is cost-effective for high voltage conditions and which allows short reaction times and avoids the disadvantages of the known prior art.
    This object is achieved for the DC / DC converter by providing in the DC / DC converter a capacitor series circuit of at least three capacitors, wherein a first and middle third capacitor of the series capacitor circuit is part of a first inverter and a second and the third capacitor of the third capacitor ¬ circuit part of a second inverter converter, and the first DC voltage applied to the capacitor series circuit and the second DC voltage applied to the common third capacitor of the first and second inverters. Through this circuit one also achieves a stacked and symmetrical arrangement of the two inverters, which share the middle capacitor of the capacitor series circuit. However, the functi¬onsprinzip of inverters based on indirect power transfer. During the magnetization phase of the coil, the input power of the inverter is stored in the coil and delivered to the output during the demagnetization phase. By stacking a first inverter into a second mirrored inverter, a common output can be used in parallel. This makes it possible for the DC / DC converter according to the invention on the output side to realize a current doubling of the coil currents during the respective demagnetization phase. The inverting function of the inverse converter additionally adds the input current as a positive sub-current. This positive component compensates 100% for the lower output currents of the inverter, which are not transmitted to the output during the magnetization phase. However, the DC / DC converter according to the invention proves to be advantageous, in particular, with regard to the input. The input of the DC / DC converter according to the invention is composed of the two inputs of the inverters and the common output of the two inverters on the common middle capacitor. This is a klas¬sische capacitor series circuit with superimposed power transfer possible. The dynamic effects have a uniform effect in accordance with the capacitive ratio, so that the output voltage essentially does not change. Moreover, due to the topology of the operation of the DC / DC converter, less than half of the input voltage (specifically half of the input voltage output voltage) is applied to the capacitors of the DC / DC converter. The necessary dielectric strength of the capacitors can thus be reduced. Thus, even at high input voltages (1000V) through the halving and subtraction, a use of electrolytic capacitors is possible. In particular, even at higher output voltages than in the prior art. In summary, therefore, is a significant advantage that with a lower dielectric strength of the capacitors of the DC / DC converter according to the invention, the output remains unchanged gegen¬ over the DC / DC converter according to the prior art. Not least in the DC / DC converter according to the invention, the current load of the capacitors of the series capacitor circuit is also significantly lower. Therefore, the DC / DC converter according to the invention can also be implemented cost-effectively with standard components.
    Preferably, to form the first inverting converter, a bridge circuit comprising a series switch circuit having at least a first and second semiconductor switch, a series connection of first and third capacitor and an electrical connection as a bridge branch, in which a first coil is arranged and for forming the second In¬verswandlers a bridge circuit of a Switch series circuit with at least a third and fourth semiconductor switch, a series circuit of second and third Konden¬sator and an electrical connection as a bridge branch, in which a second coil angeordordnet. This results in a particularly simple circuit design of the two inverters.
    If the first and second capacitors are chosen to be equal, then the first DC voltage of the DC / DC converter will be equally divided between the two inverters, which will load them equally and result in much lower requirements for the withstand voltage of the semiconductor switches of the inverters. This can also increase the efficiency of the DC / DC converter.
    The inventive method for a DC / DC converter for converting a first DC voltage into a second DC voltage, or vice versa, in which the second DC voltage is applied to a capacitor and in the DC / DC converter with two DC / DC converter units each of at least one coil, at least two semiconductor switches and at least one capacitor are arranged and the two DC / DC converter units are interconnected by the two DC / DC converter units dividing the capacitor to which the second DC voltage applied, wherein the semiconductor switches of the DC / DC Converter units are alternately switched during successive switching periods, characterized in that minimum current values and maximum current values are predefined for the coil currents via the coils of the DC / DC converter units, the miniature current values (and maximum current values having different signs and switching of the semiconductor switches the DC / DC converter unit The forced zero crossing of the coil currents forces soft switching of the semiconductor switch, which reduces the switching losses of the DC / DC converter and increases the efficiency of the DC / DC converter ,
    For this purpose, the semiconductor switches are preferably switched on after a respective antiparallel semiconductor switch diode has become conductive, and the semiconductor switches are switched off when the associated minimum current value or maximum current value is reached. This allows a particularly simple implementation in a control method for controlling the DC / DC converter.
    A given output current or DC voltage at the output of the DC / DC converter can be easily set if the minimum current values and / or the maximum current values are set accordingly. This also allows a simple rule method for the DC / DC converter.
    It is particularly advantageous if the semiconductor switches of the two DC / DC converter units are controlled to be phase-shifted, since this can significantly reduce the resulting current fluctuations of the output current.
    The subject invention will be explained in more detail below with reference to Figures 1 to 12, which show by way of example, schematically and not by way of limitation advantageous embodiments of the invention. It shows
    1 shows a DC / DC converter according to the invention,
    2 to 9 show the switching states of the semiconductor switches of the DC / DC converter during a switching period,
    10 shows the resulting coil current,
    11 shows the current profile of the coil currents and of the output current, and FIG. 12 shows a control concept for controlling the DC / DC converter according to the invention.
    1 shows a DC / DC converter 1 according to the invention, without galvanic isolation, for converting a first DC voltage Uin at the input of the DC / DC converter 1 into a second DC voltage Uout at the output of the DC / DC converter 1, at an electrical load B is present. In operation, the electrical load B draws an output current I0ut (for example, for charging a battery) causing an input current I | N to the DC / DC converter 1, e.g. is removed from a DC link, not shown. In the input branch and / or in the output branch, a filter coil L! N, L0ut be provided in a known manner in order to reduce current fluctuations. The inventive DC / DC converter 1 is bidirectional, so that input and output and thus the direction of the current or. Power flow P can also be reversed, as indicated in Figure 2. With the power flow direction reversed, e.g. electrical energy from the load B, e.g. a battery, into a DC link, such as a photovoltaic inverter, at the entrance. According to this example, therefore, the photovoltaic inverter via the battery
    Supply consumers. 2, the DC / DC converter 1 operates as a down converter, that is to say that the second DC voltage U out is smaller than the first DC voltage U in. In the reverse direction, the DC / DC converter 1 thus operates as a step-up converter. In this case, the input voltage would be the second DC voltage Uout and the output voltage the first DC voltage U | N, the same applies analogously to the input and output current. For the sake of simplicity, however, the function of the DC / DC converter 1 will only be described for the current direction as shown in FIG. 2, with the following statement applying analogously for the reverse operation, with the input and the output being reversed.
    The DC / DC converter 1 consists of a capacitor series circuit 2 of at least three capacitors C1, C2, C3, wherein as input voltage a first DC voltage U | N, the capacitor series circuit 2 is applied. The capacitor series circuit 2 thus forms a capacitive voltage divider which divides the first DC voltage Uin onto the capacitors C1, C2, C3 of the capacitor series circuit 2. At the middle third capacitor C3 of the capacitor series circuit 2 is applied to a second DC voltage Uout, which is tapped here as the output voltage of the DC / DC converter 1. A capacitor circuit 2 is understood to mean an interconnection of capacitors in which two voltages Uci, Uc2, Uout are applied to all capacitors C1, C2, C3 of the capacitor series circuit 2. An interconnection of capacitors in which voltages applied to the capacitors are in a different polarity (for example as in the cited prior art) is not understood in the context of the invention to be a series connection of capacitors.
    A first switch series circuit 3 consisting of two series-connected semiconductor switches G1, G2 is connected in parallel with the series-connected first and middle third capacitors C1, C3 of the capacitor series circuit 2. The capacitor C1 serves accordingly to stabilize the first DC voltage U | N. Between the first and second semiconductor switches G1, G2 of the first switch series circuit 3, a first electrical connection 4 branches off, in which a first coil L1 is arranged. This first electrical connection 4 is connected between the first and middle capacitors C1, C3 and the series capacitor circuit 2. This bridge circuit comprising first switch series circuit 3, first and middle third capacitor C1, C3 of the capacitor series circuit 2 and the electrical connection 4 with the coil L1 as a bridge branch forms a sufficiently well-known first bidirectional inverse converter 7, which is also known as an inverting buck boost converter. is signified.
    A second switch series circuit 5 consisting of two series-connected semiconductor switches G3, G4 is connected in parallel with the series-connected second and middle third capacitors C2, C3 of the capacitor series circuit 2. The capacitor C2 is used accordingly to stabilize the first DC voltage U | N. Between third and fourth
    Semiconductor switch G3, G4 of the second switch series circuit 5 branches off a second electrical connection 6, in which a second coil L2 is arranged. This second electrical connection 6 is connected between the second and middle capacitors C2, C3 with the capacitor series circuit 2. This bridge circuit of second switch series circuit 5, second and middle third capacitor C2, C3 of the capacitor series circuit 2 and the electrical connection 6 with the coil L2 as bridge branches forms a sufficiently well-known second bidirectional inverse converter 8, which is also referred to as "inverting buck-boost converter" ,
    The special feature of the circuit of the DC / DC converter 1 according to the invention, next to the capacitive voltage divider in the form of the capacitor series circuit 2, is that the two inverters 7, 8 share the middle capacitor C3 of the capacitor series circuit 2. The two inverters 7, 8 are thus stacked and the second inverter 8 is mirrored to the first inverter 7, which results in a symmetrical circuit.
    Due to the stacked arrangement and due to the capacitive voltage divider, assuming equal capacitance values of the capacitors C1, C2, the first DC voltage Uin is advantageously equally divided between the two inverting converters 7, 8 and correspondingly at the connection points of C1 and C2. This necessarily results in a much lower required dielectric strength of the semiconductor switches G1, G2, G3, G4 of the inverters 7, 8. By dividing the voltage range of the first direct voltage U | N onto the inverters 7, 8, the necessary voltage resistance of the semiconductor switches can also be achieved G1, G2, G3, G4 are reduced accordingly, which allows the use of low-cost standard MOSFETs and reduces the production costs for a DC / DC converter 1 according to the invention. The use of MOSFETs also enables switching without switching losses in the case of a soft-switching activation of the semiconductor switches G1, G2, G3, G4, as explained below - in comparison, IGBTs have high turn-off losses. Thus, the efficiency can be increased even further. The semiconductor switches G1, G2, G3, G4 therefore have significantly lower conduction resistances, as a result of which a significant reduction of the conduction losses and an improvement in the efficiency are possible. The halving of the first DC voltage U | N also acts to double the duty cycle of the activation of the semiconductor switches G1, G2, G3, G4, as a result of which the regulation of the DC / DC converter 1 is also significantly improved.
    Due to the stacked and mirrored arrangement of the inverters 7, 8 of the DC / DC converter 1 according to the invention, the capacitors C1, C2 are always less than half of the first DC voltage U | N and all the capacitors C1, C2, C3 of the capacitor series circuit 2 are the same polarity. This reduces the required
    Dielectric strength of the capacitors C1, C2. Apart from that, there can be no opposite polarity voltages in the circuit, which reduces the requirements for a safety and protective circuit.
    Due to the inventive circuit of the DC / DC converter 1 and the Spulenstromiu, ii_2 of the two inverters 7, 8 is halved because the output current Iuut circuit supplied from a superposition of the coil currents iLi, ii.2, and other currents results. Due to the mirrored structure of the two inverters 7, 8, the full power transfer from the input to the output is also guaranteed without intermediate storage. The capacitor C3 does not serve here as a buffer of electrical energy, but only has to absorb a small alternating component of the output current, as will be explained in more detail below. This also leads to a significantly lower current load of Kondensato¬ren C1, C2, C3.
    The symmetrical structure of the DC / DC converter 1 according to the invention also guarantees equal efficiencies for both power flow directions P and thus ensures maximum efficiencies for the DC / DC converter 1 in both directions.
    In the following, the special driving method of the semiconductor switches G1, G2, G3, G4 is explained, which in itself is also inventive.
    The two inverse converters 7, 8 could be constructed with comparatively high inductance values of the coils L1, L2 to reduce the resulting current fluctuation Aiu = max {iLi} -min {iL1} per switching period of the semiconductor switches G1, G2, G3, G4 within a small, specified range In the case of typical applications of such DC / DC converters 1, the semiconductor switches G1, G2, G3, G4 in the 10 kHz range, eg 20kHz to 90kHz, coils L1, L2 with Millihenry range inductance values, e.g. L1, L2 = 1 mH, used. As a result of the resulting almost constant coil currents iu, ii.2, the line losses of the semiconductor switches G1, G2, G3, G4 and the copper losses of the coils L1, L2 are minimized. On the coil side, the current fluctuations are limited by Aiu, Δϊ | _2, whereby no pulse currents are produced occur. The problem here, however, the switching losses. Depending on the power transfer, one of the semiconductor switches G1, G2, G3, G4 of the switch series circuits 3, 5 is always switched to a hard state, ie at high currents. The resulting losses manifest themselves in increasing efficiency losses and higher demands on the semiconductor switches G1, G2, G3, G4.
    The realization of the DC / DC converter 1 with inverters 7, 8 with small inductance values of the coils L1, L2, which is desirable per se due to the desired low time constant (τ = VZc) of the electrical system, but manifests itself in strong triangulation ¬migen coil currents iLi, i | _2, and thus without countermeasures in a strong drecksecksförmigen second current I0ut, here the output current. Low inductance values are understood here to be values in the 10μΗ range, ie smaller by three orders of magnitude, for example 65μΗ in the above-mentioned switching frequency range. The coil currents iLi, ii_2 thus also assume low current values (significantly smaller than the peak values) due to the triangular shape, which makes it possible to switch the semiconductor switches G1, G2, G3, G4 at lower currents, as a result of which the switching losses can be reduced. The reduction of switching losses is, however, the unfavorable triangular Stromkurvenver¬lauf the coil currents iLi, ii_2, and the output current Iout, opposite, which is completely undesirable in many applications, especially for battery charging and battery discharging operations. High current fluctuations on the battery side are known to cause accelerated aging processes within a battery. Apart from that, due to the triangular shape compared to approximately constant coil currents iu, ii.2 with lower current fluctuations, of course, the rms values of the coil currents iu, ii.2higher, which in turn cause higher conduction losses. Although such a realization with small coils L1, L2 seems to be unfavorable, but nevertheless an advantageous driving method for the DC / DC converter 1 can be realized.
    For this purpose, for a desired period of the triangular coil currents iu, ii.2, the inductances of the coils L1, L2 are dimensioned such that the coil currents iu, ii.2 can change sign during the commutation phases of the semiconductor switches G1, G2, G3, G4. By changing the sign of the coil currents iu, ii.2, "soft switching" (commonly known in the art as soft-switching) can be realized. This is ZVS (Zero Voltage Switching), which is the primary soft-switching concept due to the high voltages in the DC / DC converter 1. The commutation phases are explained in FIGS. 2 to 10 on the basis of the first inverse converter 7, the same being true analogously for the second inverter 8 and the coil current i 1 of the coil L2. During the commutation phases of the semiconductor switches G1, G2, the parasitic semiconductor switch capacitors (in FIG. 1 in each case parallel to the semiconductor switches G1, G2, G3, G4) are charged or discharged linearly (FIG. 2, time interval [t0; t1] or FIG Time interval [t4; t5]) until the antiparallel semiconductor switch diode (in each case parallel to the semiconductor switches G1, G2, G3, G4) becomes conductive (FIG. 3, time interval [t1; t2] or FIG. 7, time interval [t5 ; t6]). The time t1 or t5 at which the semiconductor switch diode becomes conductive is determined by the coil current iLi (t) with t e [t0; t1] or [t4; t5] and by the parasitic capacitance of the semiconductor switches G1, G2. Immediately thereafter, the first semiconductor switch G1 and the second semiconductor switch G2 is turned on (time t2 and t6, respectively), and the coil current iLi changes its polarity (time t3 and t7, respectively) during the on-phase of the semiconductor switch G1, G2, time interval [t2, t3] or Fig.8, time interval [t6; t7]. The switch-on time of the semiconductor switches G1, G2 would ideally be t1 or t5. After the recharging of the parasitic capacitances of the semiconductor switches G1, G2 is detected (eg by suitable built-in measuring sensors or measuring circuits capable of detecting such rapid transhipment operations) signal processing delay times occur so that only a short period of time, which is systemic, is switched on after the transhipment , ie at the times t2, t6. At the switching time t2 of the semiconductor switch G1, in addition to ZVS, ZCS (Zero Current Switching) also occurs because the coil current iLi is zero or nearly zero at this time, while only ZVS occurs at the switching time t6 of the semiconductor switch G2. The semiconductor switch G1, G2 remains switched on until an upper limit iii max (for semiconductor switch G1) or a lower limit ilimin (for semiconductor switch G2; negative current) is reached (FIG. 5, time interval [t3; t4] or FIG , Time interval [t7, t8]). At the time t4, or when the upper limit iL1max is reached, consequently the semiconductor switch G1 is switched off and the semiconductor switch G2 is switched on with a short delay caused by soft-switching. At time t8, or reaching the lower limit iumin, the semiconductor switch G2 is turned off and turned on with a short, soft-switching delay of the semiconductor switch G1. This switching period of the semiconductor switches G1, G2 is repeated periodically in accordance with the switching frequency. The associated current profile of the coil current iLi is shown in FIG. The coil current iu thus oscillates during a switching period of the semiconductor switches G1, G2 of the first inverting converter 7 with a certain period (t8-t0) triangular between an upper limit max and a lower limit iumin, the upper limit iLimax and lower limit having different signs, to ZVS realize.
    It is understood that the coils L1, L2 and the semiconductor switches G1, G2, G3, G4 of the inverters 7, 8 corresponding to the switching frequency which determines the period of the switching period of the semiconductor switches G1, G2, G3, G4 and the expected currents and To dimension or select voltages.
    In order to avoid a triangular output current, in spite of the triangular coil currents iu, ii.2, the two inverse transducers 7, 8 are preferably phase-shifted, with the two inverters 7, 8 preferably being driven 180 ° out of phase in order to minimize the current fluctuations. After the coil currents iu, ii_2 overlap at least temporarily due to the high voltage difference between input and output, an output current I0ut results with a small alternating component which is picked up by the middle capacitor C3. From the circuit shown in Figure 1, the semiconductor switch G1, G2, G3, G4 is easily traceable during the simultaneous on-phases of the semiconductor switches G2 and G4, a superposition of the coil currents iLi, ii_2, whereas for the other switch positions Switching phases in each case only one of the coil currents iu, ii_2 part of the output current Ιουτ is: G2 = 0 and G4 = 1 = > Ιουτ = ii_2 + Iin G2 = 1 and G4 = 0 = > Ιουτ = Ili + Iin G2 = 1 and G4 = 1 = > Ιουτ = iu + Il2 Iin
    The theoretically possible switching state G2 = 0 and G4 = 0, which would lead to Ιουτ = Iin, never occurs due to the phase shift and the high voltage difference between input and output. Due to the high voltage difference between the first DC voltage U | N and the second DC voltage Uout, per switching period the semiconductor switch G1, G2, G3, G4 outweighs the time interval with the addition of all partial currents (G2 = 1 and G4 = 1). This is also shown in Fig.11. The two upper graphs show the switch positions of the semiconductor switches G1, G2, G3, G4. The lower graph shows the Strom¬ gradients of the two coil currents iLi, ii_2, the input current hN and the Ausgangsstromesοοτ, and the self-adjusting average output current louTmean- As can be seen, the current fluctuation of the output current Ιουτ can be significantly reduced by the soft-switching method according to the invention.
    The phase shift not only brings the advantage of the small fluctuation of the Aus¬gangsstromes Ιουτ, but allows the design of the capacitors C1, C2, C3 with kleiner¬ren capacitance values (due to the lower power consumption). In addition, in applications with lower demands on the current fluctuation, there is the considerable advantage that it is entirely possible to dispense with filtering the output current Ιουτ.
    The control concept of the DC / DC converter 1 according to the invention will be explained with reference to FIG. The DC / DC converter 1 is here connected to a DC voltage source 22, e.g. a DC link of a photovoltaic inverter, and supplies an electrical load B, resp. vice versa. For this purpose, a control unit is implemented in a control unit 20, which implements the above-described soft-switching method. The regulation of the output current φω, to one of a higher-level control unit 21, e.g. A battery charger ei¬nes battery, predetermined setpoint of the output current Ioutsoii, is performed by presetting minimum current values iLimm, ii.2min and maximum current values iLimax, ii_2maxfür the coil currents iLi, iL2 to realize the triangular current waveforms. For realizing soft-switching ZVS, the minimum current values iLimin, ii_2min and maximum current values iLimax, ii_2max have different signs. Alternatively, of course, it would also be possible to regulate to a predefined DC voltage Uoutson. A, preferably realized by means of a microcontroller, current controller 23 (or voltage regulator) of the control unit 20 sets for this purpose the setpoint input (louTsoii or Uoutson) into corresponding minimum current values iLimin, hmin and Maximalstromwerteiumax, iL2max. Based on the minimum and maximum current values iLimm, iL2min, iumax, hmax, the size of the output current Iout and the DC voltage U0ut, respectively, is set. By presetting a negative minimum current iLimin, hmin and a positive maximum current i iLimax, iL2max of the coil currents iLi, ii_2, which forces a zero crossing of the coil currents iu, h during a switching period, soft-switching is enabled in each mode. The measured coil currents iLi, ii_2, upon reaching these minimum and maximum values, trigger the pulse patterns for the circuit of the semiconductor switches G1, G2, G3, G4, e.g. as shown in Fig.11 dar¬. The measured coil currents iLi, ii_2 of the two inverters 7, 8 are each compared by an associated window comparator K1, K2 with the respective miniature current values iLimin, ii_2min and maximum current values iumax, ii.2max. Upon reaching the upper or lower limit, the semiconductor switches G1, G2, G3, G4 of the inverse converter 8 are switched, so that the unbalanced triangular coil currents iu, iL2 arise, which oscillate between the predetermined upper and lower limits. The output signals MINI, MAX1 and MIN2, MAX2 of the window comparators K1, K2 each signal to an associated switching control unit S1, S2, which is embodied, for example, as a programmable logic circuit, the switching times (times t0, t4 in FIG. 10). The switching control units S1 , S2 generate the switching patterns for the semiconductor switches G1, G2, G3, G4 under specification of the above-described soft-switching. For this purpose, the Umlade¬ the parasitic capacitances of the semiconductor switches G1, G2, G3, G4 is detected (as described above) and the switching control units S1, S2 on the inputs SW1, SW2 an¬gezeigt. By means of the output signals A1, B1 and A2, B2 of the switching control units S1, S2, the semiconductor switches G1, G2, G3, G4 of the respective inverters 7, 8 are switched.
    In addition, the specifications of the minimum current values iLimin, hmin and maximum current values ii_imax, ii_2max of the two inverting converters 7, 8 can be compensated by voltage monitoring of the voltages UCi, Uc2 at the capacitors C1, C2, in order to determine the symmetry of the inverters 7, 8 to preserve. For this purpose, corresponding measuring units for detecting the voltages Uci, Uc2 can be installed in the DC / DC converter 1. The default is UCi = Uc2, which may also be ensured by the current controller 23.
    The minimum current values iLimin, ii.2min and maximum current values iumax, ii_2max are the four control variables of the control unit 20, with the aid of which four control conditions can be fulfilled: Control of the output current Iout (or a DC voltage Uout at the output) to the predetermined setpoint Iout.soii (Uout.soii) - This is the main function of the control unit 20. • Voltage regulation of the voltages applied to the capacitors C1, C2 for symmetry Uci = Uc2- This function is preferably implemented to ensure the symmetries. Phase control of the coil currents iLi, h to the desired phase shift of preferably 180 °. The phase shift of 180 ° is desirable when a Aus¬gangsstrom Iout to be realized with low power fluctuations. In principle, every phase shift between 0 ° and 180 ° is conceivable. Current peak regulation of the coil currents iLi, < l2 for defined zero crossings (times t3, t7 in FIG. 11) in order to realize preferably soft-switching.
    The detection of the analog measured variables necessary for this purpose, for example Iout, Uout, U | N, iu, h, Uci and Uc2, can take place via measuring units integrated in the DC / DC converter 1 and subsequent analog-to-digital conversion. The phase difference between the coil currents iLi, h can be realized in the current controller 23 by timer functions. Since the switching of the coil currents iu, ii.2 is very time-critical when the minimum current values iLimin, iL2min and maximum current values iumax, hmax are reached, this part of the control is preferably realized outside the current controller 23 with the aid of fast analog comparator modules K1, K2, as in FIG Fig. 12 is shown.
    In principle, the above-described driving method of the semiconductor switches G1, G2, G3, G4 and control concept can also be used for other known topologies of a DC / DC converter 1 and is accordingly not limited to the DC / DC converter 1 according to the invention. The prerequisite for this is that in the DC / DC converter 1 two switched DC / DC converter units, such as e.g. Inverse converter 7, 8 as in the inventive DC / DC converter 1 according to FIG. 1 or synchronous converter as in the aforementioned prior art, are included, which are connected via a common capacitor C3 at the output of the DC / DC converter 1 , At the common capacitor C3, the second DC voltage Uout of the DC / DC converter 1 is applied, and the common capacitor C3 is part of the first DC / DC converter unit and the second DC / DC converter unit.
    Depending on the application, chokes can also be used instead of coils L1, L2. This is the case, for example, if a battery having a power in the range from 1kW to 5kW is connected to the output as electrical load B. The first voltage U | N is applied to the input of approximately 300V to 1000V and the second voltage Uout is approximately in the range at the output from 50V to 200V. After the DC / DC converter 1b is constructed in a bidirectional manner, the input voltage can also be defined as the output voltage and vice versa.
    权利要求:
    Claims (10)
    [1]
    1. DC / DC converter for converting a first DC voltage (U | N) into a second DC voltage (Uout), or vice versa, characterized in that in the DC / DC converter (1) a capacitor series circuit (2) of at least three Capacitors (C1, C2, C3) is provided, wherein a first capacitor (C1) and middle third capacitor (C3) of the capacitor series circuit (2) is part of a first inverter (7) and second capacitor (C2) and the middle third capacitor ( C2) of the capacitor series circuit (2) are part of a second inverting converter (8), and in that the first direct voltage (U | N) is applied to the capacitor series circuit (2) and the second direct voltage (Uout) is applied to the common third capacitor (C3) of the first and second inverter converter (7, 8) is applied.
    [2]
    2. DC / DC converter according to claim 1, characterized in that for forming the first inverting converter (7) comprises a bridge circuit of a first Schalterserienschal¬ tung (3) with at least a first and second semiconductor switch (G1, G2), a series circuit of first and third capacitors (C1, C3) and an electrical connection (4) as a bridge branch, in which a first coil (L1) is arranged, and that for the formation of the second inverting converter (8) a bridge circuit of a second switch series circuit (5) having at least a third and fourth semiconductor switch (G3, G4), a series circuit of second and third capacitor (C2, C3) and an electrical connection (6) as a bridge branch, in which a second coil (L2) is arranged is provided.
    [3]
    3. DC / DC converter according to claim 1 or 2, characterized in that the first capacitor (C1) and second capacitor (C2) are equal.
    [4]
    4. DC / DC converter according to one of claims 1 or 3, characterized in that the inductance values of the first coil (L1) and the second coil (L2) are chosen so that the coil currents (iLi, h) via the first and second coil ( L1, L2) change sign during a switching period of the semiconductor switches (G1, G2, G3, G4).
    [5]
    5. A method for controlling a DC / DC converter (1) for converting a first DC voltage (U | N) into a second DC voltage (Uout), or vice versa, in which the second DC voltage (Uout) is applied to a capacitor (C3 ) and in the DC / DC converter (1) two DC / DC converter units each having at least one coil (L1, L2), at least two Halb¬leiterschaltern (G1, G2, G3, G4) and at least one capacitor (C1, C2 , C3) and the two DC / DC converter units are interconnected, in that the two DC / DC converter units divide the capacitor (C3), to which the second DC voltage (Uout) is applied, the semiconductor switches ( G1, G2, G3, G4) of the DC / DC converter units during successive switching periods alternately, wherein for the coil currents (iLi, h) via the coils (L1, L2) of the DC / DC converter units minimum current values (iLimm, bmin) and Maximal current values (iumax, ii_2max) are given vor¬gegeben and the minimum current values (iumin, ii.2min) and maximum current values (iL1max, ii_2max) have different signs and the switching of the semiconductor switches (G1, G2, G3, G4) of the DC / DC converter units is triggered in each case if the respective minimum current value (iumin , ii.2min) or maximum current value (iumax, hmax).
    [6]
    6. The method according to claim 5, characterized in that the semiconductor switches (G1, G2, G3, G4) are turned on after a respective antiparallel semiconductor switch diode has become conductive.
    [7]
    7. The method according to claim 5, characterized in that the semiconductor switches (G1, G2, G3, G4) are turned off when the associated minimum current value (iLimm, ii.2min) or maximum current value (iumax, hmax) is reached.
    [8]
    8. The method according to any one of claims 5 to 7, characterized in that by specifying the minimum current values (iumin, bmin) and / or the maximum current values (iumax, bmax) a predetermined output current (l | N, Iout) or a predetermined DC voltage at the output (U | N, Uout) of the DC / DC converter (1).
    [9]
    A method according to any one of claims 5 to 8, characterized in that the semiconductor switches (G1, G2, G3, G4) of the two DC / DC converter units are phase-shifted.
    [10]
    10. The method according to any one of claims 5 to 9, wherein in the DC / DC converter (1) a condenser series circuit (2) with the common capacitor (C3) and further first and second capacitor (C1, C2) is provided, characterized in that, by specifying the minimum current values (iumin, ii_2min) and / or the maximum current values (iumax, ii.2max), the voltages (UCi, UC2) dropping at the first capacitor (C1) and second capacitor (C2) of the capacitor series circuit (2) adjoin one another be aligned.
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA50627/2014A|AT516214B1|2014-09-10|2014-09-10|DC / DC converter|ATA50627/2014A| AT516214B1|2014-09-10|2014-09-10|DC / DC converter|
    DE102015211061.3A| DE102015211061A1|2014-09-10|2015-06-16|DC / DC converter|
    EP15184084.0A| EP2996235B1|2014-09-10|2015-09-07|Dc/dc-converter|
    US14/848,738| US9641079B2|2014-09-10|2015-09-09|Dual buck-boost DC/DC converter|
    CN201510768307.0A| CN105450013B|2014-09-10|2015-09-10|DC/DC converters|
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